Quick Product Finder

Series Overview

Select a product and connector series to see the overview.

Electrically conductive gaskets for panel-mount & jam-nut circular connectors

Electrically conductive gaskets

Electrically conductive gaskets are a critical interface component for circular connectors mounted through panels or bulkheads. When correctly selected and installed, they provide a reliable low‑resistance path between the connector shell and the equipment enclosure, ensuring effective EMI/RFI shielding, electrical bonding, and environmental sealing.

At EMCA Interconnect, we supply a focused range of five conductive gasket series, engineered to suit the most widely used MIL and VG circular connector standards. These gaskets are designed for use with both panel‑mount and jam‑nut connectors where consistent shielding performance and mechanical robustness are required.

Why conductive gaskets are used

When a connector is mounted directly to a painted, anodised, or composite panel, electrical continuity between the connector shell and chassis can be compromised. Conductive gaskets solve this by:

  • Creating a controlled, repeatable electrical bond between connector and panel;
  • Maintaining 360° shielding effectiveness across the connector interface;
  • Compensating for surface irregularities and manufacturing tolerances;
  • Supporting EMC compliance in demanding electrical and electronic systems.

In many MIL‑spec and VG‑spec applications, the gasket is a mandatory part of the connector installation to achieve the required shielding attenuation.

Selection considerations

When selecting a conductive gasket, the following factors should be considered:

  • Connector standard and shell size (MIL or VG series);
  • Mounting method (panel‑mount or jam‑nut);
  • Required shielding effectiveness;
  • Environmental exposure (temperature, vibration, moisture);
  • Panel material and surface finish.

Our technical team can support gasket selection alongside other connector accessories to ensure full system compatibility.

Electrically conductive gaskets 2024

Connector Gaskets Catalogue – EMCA 2024

Typical applications

EMCA conductive gaskets are commonly specified for use with:

  • MIL‑DTL‑38999 Series I, II, III and IV connectors;
  • MIL‑DTL‑26482 and similar legacy circular connectors;
  • VG95234 / VG95328 style connectors;

Panel‑mount connectors typically use a flat conductive gasket positioned between the connector flange and the panel face, ensuring full circumferential contact when the fixing screws are tightened.

Jam‑nut connectors rely on a round conductive gasket that maintains electrical continuity under axial compression from the retaining nut, often in space‑constrained installations where rear access is limited.

EMCA gasket designs account for these differences, ensuring reliable performance regardless of mounting style.

Gasket materials

  Ag/Al Ni/C
Material Fluor silicone with Ag/Al conductive filler Fluor silicone with Ni/C conductive filler
Admissible ambient temperature -55 °C to 160 °C -55 °C to 160 °C
Hardness (65 ± 10) Shore A according to DIN EN ISO 868 (75 ± 7) Shore A according to DIN EN ISO 868
Shielding effectiveness 80 dB 70 dB
Colour Blue grey Dark grey
Recommended closing force 3 kp/cm² to 6 kp/cm²
Water tightness Style A & B: 1,0 bar (16 h)
Style C, E, F & G: 0,2 bar (48 h)
according to VG95319-2, Test-Nr. 5.9.2

Storage conditions

  • Storage temperature: 10 °C to 45 °C;
  • Relative humidity:
    • ≤ 75% annual average;
    • ≤ 95% for up to 30 days per year.
  • Protection: Store protected from ultraviolet radiation and corrosive gases;
  • Packaging: Store in original packaging;
  • Shelf life: 10 years.
© Copyright EMCA Interconnect Limited